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大功率高頻主變鐵芯 Transformer Cores

納米晶C型鐵芯與其他磁性金屬材料制成的鐵芯相比具有更低的損耗 Nanocrystalline C-Cores have much lower core loss than those made of other magnetic metallic materials.

型號:PCXXX制造商:安泰科技股份有限公司
聯系人: 孫經理 原產地:北京市海淀區 Haidian,Beijing China
郵箱:nano@atmcn.com電話:+86-010-58712641/2664/2675/2661/2658
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一、產品介紹(Introduction):

隨著電源的高頻化和大功率發展趨勢,對高頻電源電磁轉換的核心部件功率變壓器也提出了更高的設計要求,大功率高頻變壓器鐵芯必須滿足高頻低損耗、小體積、高能效轉換效率和尺寸可定制化的要求,目前大功率高頻電源市場上大量采用硅鋼等材料做變壓器,帶來的問題主要是損耗大、溫升高、高溫轉換效率低等,影響了電路的電磁兼容和正常諧振工作狀態;近幾年納米晶不斷迭代更新,大力發展超薄帶應對高頻化的發展趨勢,基本可以滿足100kHz以內的高頻變壓器設計需求,納米晶軟磁合金材料具有高飽和磁感、低損耗、滿足大功率尺寸定制化設計和高溫運行可靠性等優點,受到了國內外高頻電源領域的設計工程師的青睞和好評。納米晶矩形和C型鐵芯現已廣泛應用于電動機車牽引/輔助電源、直流變流器、靜電除塵電源等工業領域

With the high frequency and power development trend of the power supply, the core components of the high frequency power supply put forward higher design requirements. The high-power transformer core must meet the demand of high frequency, low loss, small volume, high energy conversion efficiency, and the core size should be customized. At present, a large number of materials such as silicon steel are used as transformers in the high-power high-frequency power supply market. The problems are mainly caused by large loss, high temperature rise, low temperature conversion efficiency, etc. In recent years, nanocrystalline ribbon products have been iteratively updated, and the development trend of ultra-thin ribbons to cope with high-frequency development has been vigorously developed, which can basically meet the design requirements of high-frequency transformers within 100 kHz. Nanocrystalline soft magnetic alloy materials have high saturation magnetic induction, low loss, high power size customization design and high temperature operation reliability. Nanocrystalline rectangular and C-typed cores are now widely used in industrial fields such as traction/auxiliary power supplies for electric vehicles, DC converters, and electrostatic precipitators.  


二、產品特點(Characteristic):

—低損耗 Low Core Loss

納米晶C型鐵芯與其他磁性金屬材料制成的鐵芯相比具有更低的損耗。

Nanocrystalline C-Cores have much lower core loss than those made of other magnetic metallic materials.

—小體積 Small Volume 

由于納米晶材料具有高的飽和磁密(Bs=1.25T)和低損耗特性,納米晶C型鐵芯可設定在高磁通密度下工作,滿足小型化設計。

Nanocrystalline C-Cores allow designing applications with high operation flux density due to high saturation fluxdensity (Bs=1.25T) and lower loss property,meeting miniaturization design.

—高耐熱性 High Operation Temperature

納米晶C型鐵芯可以在F級絕緣等級(155℃)下工作。

Nanocrystalline C-Cores can be used in class F insulation grade(155℃).

使用溫度范圍:-20~+155℃(包含自身溫升)

Operating temperature: -20~+155℃(including self temperature rise)


三、產品應用(Application):

·工業電源:X射線CT高頻變壓器、感應加熱設備、焊接機、通信設備、靜電除塵電源、ESP等

 Industrial Power:High frequency transformers for X-ray CT, induction heating apparatus, welding machine, communication equipment, electrostatic precipitators and its power supply, etc.

·新能源:光伏、風力發電機、燃料電池中的功率調節器

 New Energy:Inductors (choke coils) for power conditioner of photovoltaic, wind power generator, fuel cell.

·電動汽車和5G通訊:混合動力汽車、燃料電池汽車、轉換器、UPS等中的升/降壓轉換器

 EV & 5G:Inductors for boost/down converter of HEV, FCV, UPS,etc.


四、磁性能(Magnetic Energy):

1.不同切割鐵芯的直流疊加特性 DC superposition characteristics of various cut cores:



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2.不同切割鐵芯的損耗特性 Core Loss of various cut cores:

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備注:上述數據基于CNC139110024025鐵芯形狀測試。

Note:These datashows value of the shape corresponding to CNC139110024025.


 

一、尺寸圖示(Size Chart):

 

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二、產品選型表(Product selection table):

 主變選型表1.png

主變選型表2.png





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